High-precision coupling and packaging machine High-precision coupling and packaging machine

Non-standard automated equipment

Snap Ring Assembly Line LQAT260505

The LQAT260505 is an automatic snap ring assembly machine designed for high-volume industrial production of ball-and-socket joints. Equipped with a vibrating feeder and a lift-type hopper, it enables automatic feeding of ball-and-socket joints and snap rings; it also features multiple displacement detection units, CCD vision inspection units, and a Walther quantitative lubrication mechanism, making it compatible with the assembly of various ball-and-socket joint models. Its modular recipe configuration enables rapid changeover. The intelligent inspection and data management system enables the sorting and removal of various types of non-conforming (NG) products, as well as the storage and traceability of all process parameters. The Chinese and English operating interfaces make the equipment easier to operate.

Snap Ring Assembly Line  LQAT260505

Application Area

  • Photonics

  • Power Devices

  • Microwave RF Device Field

  • New Energy Vehicle Sector

Technical Parameter

  • Assembly Process

    Dual-station snap ring press-fitting, Walther metered valve grease injection, completing the entire process from assembly and vision inspection to oil injection and sorting of non-conforming parts

  • Assembly Accuracy

    CCD measurement deviation < ±0.05 mm, retaining ring offset ≤ 1.2 mm, oil injection 40 ± 10 mg, key indicator CMK ≥ 1.67

  • Equipment Efficiency

    Cycle time ≤ 1.3 seconds per piece; supports quick changeovers

  • Testing Methods

    Displacement sensors measure depth; CCD vision inspection; sorting, rejection, and recovery of multiple categories of non-conforming products

  • Data Control

    IPC recipe management, Chinese and English interfaces, compatible with QS and STAT, with a reserved MES interface, and process traceability

  • Simplify Movements to Boost Efficiency

    For PPU loading, eliminating redundant movements increased loading efficiency by 30%.
  • Jig Ensures a Secure Fit

    Vertical vibration feeding contouring jig ensures that the retaining ring fits the product perfectly
  • Precise, Quantitative Oil Injection

    Quantitative oil injection with an accuracy of ±10 mg
  • Full Visual Recognition

    Multi-camera inspection with a defect detection rate of up to 100%
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