High-precision coupling and packaging machine High-precision coupling and packaging machine

Non-standard automated equipment

Dual-Station Automatic Welding Machine LQAT260102

The LQAT260102 is a dual-station automatic welding machine designed for the high-volume industrial production of gas spring cylinder fittings. It supports the production of various cylinder barrels and threaded fittings in multiple specifications; equipped with a roller-type cylinder barrel feeding system and multiple vibrating bowl fitting loading systems, it enables automatic cylinder barrel loading, multi-stage cleaning and blow-off of both inner and outer surfaces, and performs error-proofing checks on fittings and rejects mixed batches, while seamlessly integrating with welding machines and palletizing transfer carts; Equipped with an EPSON robotic handling system, a Guangzhou Henglong energy-storage welding unit, HBM pressure detection, Keyence displacement monitoring, and IFM cooling water monitoring, the system enables real-time monitoring and storage of all welding process parameters. Its modular recipe management design supports importing process recipes from Excel and rapid changeovers, with the capability to expand to include a CCD inspection station in the future. Multi-level permission-based human-machine interaction and a comprehensive data management system enable production statistics, defect classification statistics, and process data traceability; the Chinese and English operating interfaces make equipment operation more convenient. Comprehensive safety protection and text-based fault alarms guide maintenance, while meeting the equipment capability requirement of CMK ≥ 1.67 to ensure stable, automated batch production.

Dual-Station Automatic Welding Machine  LQAT260102

Application Area

  • Photonics

  • Power Devices

  • Microwave RF Device Field

  • New Energy Vehicle Sector

Technical Parameter

  • 焊接工艺

    储能电阻焊,焊接时间810ms,多传感器 + HRC650 完成焊接全参数监控 

  • Machining Accuracy

    Key Specification: CMK ≥ 1.67; compatible with multiple cylinder sizes (supports lengths from 80 to 600 mm) 

  • Equipment Efficiency

    Cycle time < 6 seconds per part; supports quick changeovers

  • Feed Inspection

    Feeding via roller conveyor and vibrating feeder; laser and dimensional error-proofing inspection; automatic rejection of non-conforming parts

  • Data Control

    IPC formula management, Excel formula import, Chinese and English interfaces, traceable process data

  • Drum Feeding

    Supports compatibility with workpieces of various diameters and lengths, enabling flexible and rapid changeovers
  • Rotary Table Cleaning

    Performs a combined blowing and suction cleaning process on both the interior and exterior of workpieces to ensure a clean surface.
  • Welding Time

    8–10 ms, full parameter monitoring
  • High-Efficiency Unloading

    6 sets of suction nozzles accommodate workpieces ranging from 80 to 600 mm, ensuring smooth and reliable unloading
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