How to optimize the workflow of high-speed dispensing and mounter to improve production capacity
I. Reasonable planning of equipment parameters
Speed and accuracy balance: In order to ensure that the dispensing and mounter accuracy to meet the product quality requirements under the premise of appropriately increasing the operating speed of the equipment. Through the process research of different products, to find a better balance between speed and accuracy. For example, for some relatively low precision requirements of consumer electronics products, equipment running speed can be increased by 10% -20%, without affecting product quality at the same time, significantly reducing production time.
Optimize dispensing parameters: Accurately adjust the dispensing pressure, time and volume according to the characteristics of the glue, such as viscosity and curing time. The use of high-precision pressure sensors and time controllers ensures consistent dispensing every time. For example, for high-viscosity glue, appropriate increase in dispensing pressure and time to ensure that the glue can be smoothly extruded and dispensing volume uniformity, to avoid product defects due to insufficient or excessive dispensing, reduce rework time and improve production efficiency.
Second, simplify the operation process
Automated operation settings: the use of equipment automation features, such as automatic loading, automatic material change, automatic cleaning, etc., to reduce manual intervention. For example, the setting of automatic loading system, can be in the process of equipment operation automatically will be processed circuit boards transported to the work platform, without the need for frequent placement of manual, saving time. At the same time, the automatic material exchange system can quickly replace the new material when the dispensing or placement material is used up, avoiding the equipment to wait for a long time downtime.
One-button operation mode: Developing one-button operation program, the operator only needs to press a button, and the equipment can complete a series of dispensing and placement operations according to the preset flow. This not only simplifies the operation steps, but also reduces the risk of production interruption due to human error, improving the continuity and stability of production.
Third, optimize the material management
Material pre-preparation: before production, prepare the required electronic components, glue, solder paste and other materials in advance, and quality inspection. Ensure that the material specifications, models and production requirements are consistent, to avoid equipment downtime or product quality problems caused by material issues. For example, conduct random inspection of electronic components to check whether their pins are deformed, whether there is damage to the appearance, etc.; glue and solder paste for pre-opening performance testing to ensure that their quality is qualified.
Optimization of material storage and access: Reasonable planning of the material storage area, according to the type, model and frequency of use of materials for classification and storage. Adopt the principle of first-in-first-out to avoid waste of expired materials. At the same time, the use of material management system, real-time monitoring of material inventory, timely replenishment of shortages of materials to ensure that the production process is not affected by the supply of materials.
Fourth, strengthen personnel training and management
Operator Skills Training: Regular skills training for operators to familiarize them with the operation process of high-speed dispensing mounter, equipment performance and common fault handling methods. Through training, improve the operator's operating proficiency and problem solving ability, reduce equipment failure and production delays caused by improper operation. For example, organizing equipment operation competitions for operators to stimulate their learning motivation and improve the level of operating skills.
Teamwork management: Establish an efficient teamwork mechanism and clarify the responsibilities and division of labor of each position. In the production process, operators, material management personnel, equipment maintenance personnel and other close cooperation, timely communication to solve production problems. For example, when the equipment failure, operators timely notify the equipment maintenance personnel, maintenance personnel quickly respond to quickly troubleshooting and repair, to ensure that the production is restored to normal as soon as possible.
Through the above multi-faceted optimization measures, can effectively improve the efficiency and capacity of high-speed dispensing mounter, to meet the growing production demand.
